Pneumatic Conveyors
Pneumatic Conveyors transport solid bulk materials through a pipeline by using pressurized air or other gas (e.g. nitrogen). Pneumatic conveying is well suitable, gentle and efficient way to transport dry bulk materials with small particle size (D <10mm), including different kind of hazardous dusts and powders. The conveyed material is completely encased inside the conveyor vessel and pipeline- , where the pressure difference results the material flow from conveyor to pipeline end point such as silo. The main features of the Pneumatic Conveyors are thus minimized material spillage and high energy efficiency. In addition, they can be built flexibly according to the premises of the plant or facility. These characteristics make Pneumatic Conveyors one of the most economical conveyors for material handling.
Depending on the application needs, we offer both dense phase and lean phase solutions.
Laitex Pneumatic Conveyors
Read more technical information
PNEUMATIC CONVEYOR (DENSE PHASE) |
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| Specifications for typical applications | |
| Capacity | Standard models up to 25m3/h – others available as per request |
| Conveying distance | Up to approx. 500m |
| Construction details | |
| Construction materials | Pressure vessel steel, stainless steels, cast iron. Other materials on request. |
| Components | Dome type fill-up valve. Buffer hopper (if needed) with service valve. Local control box with necessary solenoid valves and other instruments. Level switch. Pressure switches or transmitter. Air inlet valve group. Conveying line valve. |
| Safety | Guards and protective devices according to SFS-EN 620_2021. |
| Other options are available on request | |
| ATEX directive (2014/34/EU) | |
| All Laitex devices can be equipped to fulfill the requirements of ATEX Equipment group II in categories 2 G, D and 3 G, D (suitable for ATEX zones 1, 2, 21 and 22). | |
| Pressure equipment classification | |
| Pressure equipment (design, manufacture, testing) according to local requirements of the place of installation, for example: - PED 2014/68/EU, ASME, JIS, EAC |
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| Accessories available | |
PNEUMATIC CONVEYOR (LEAN PHASE) |
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| Specifications for typical applications | |
| Capacity | From fine dosign (few kg/h) to high capacities (30tn/h) for individual conveyors. |
| Conveying distance | Up to approx. 500m |
| Construction details | |
| Construction materials | Carbon steel, stainless steels. Other materials on request. |
| Components | Typically Laitex solutions includes all necessary equipment and components for the complete solution such as: rotary valve, screw conveyor, buffer bins with fluidization and other accessories, pipeline parts, air blower/compressor, instrumentation etc. |
| Safety | Guards and protective devices according to SFS-EN 620_2021. |
| Other options are available on request | |
| ATEX directive (2014/34/EU) | |
| All Laitex devices can be equipped to fulfil the requirements of ATEX Equipment group II in categories 2 G, D and 3 G, D (suitable for ATEX zones 1, 2, 21 and 22). | |
| Accessories available | |
Laitex's pneumatic conveyors
Characteristic Benefits
- Can run upward or horizontally over a significant and complex distance
- Low initial costs
- Long operating life
- Very low maintenance need
- Dust- and Spill-free
- Flexible equipment layout
Bulk materials
- Sand
- Lime
- Fly ash
- Cement
- Sulphur
- Dry materials of the chemical industry
- Sorbent
- Activated carbon
- Asphaltene
- Wood dusts
- Other materials as requested
Dense Phase Pneumatic Conveyor
Laitex Pneumatic Conveyors are always delivered as a whole equipment – built and equipped with all necessary functions and accessories as per the need of customer process. In the design, we have emphasized the low maintenance need, modifiability as well as energy efficiency.
Lean Phase Pneumatic Conveyor
Lean phase pneumatic conveying system is typically well suitable and cost effective solution for transporting different kind of dry bulk materials safely and even long conveying distances with flexible system/routing layout. Compared to Dense phase systems, Lean phase system is using constant air/material flow with lower pressure level (typically 50-500mbar) and lower air/solids ratio. Our experts will help to select the most effective conveying type.
Related references
Related solutions
Fly Ash Handling
Fly ash is generated in fuel combustion process. It's important to collect and process so that it doesn’t enter in the atmosphere and nature. Laitex creates mechanical and pneumatic solutions for fly ash collection, conveying, handling, and storing.
Bottom Ash Handling & Sand Recycling
Bottom ash handling refers to the process of removing and processing ash, slag, sand, and non-combustible particles from the bottom of a boiler to containers or a bunker. Our well-planned solutions increase efficiency and production capabilities of the plant's operations.
Industrial Minerals and Chemicals processing
Many industrial plants have their specific conveying needs due to layout restrictions or specific process conditions. Laitex aims to answer such requirements with wide product offering.